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| Place of Origin: | China |
| Brand Name: | Jinzhen Machine |
| Certification: | CE |
| Model Number: | JZ-8 |
| Minimum Order Quantity: | 1 set |
|---|---|
| Price: | USD 30000-50000 Set |
| Packaging Details: | Qingdao port |
| Delivery Time: | 15-20 work days |
| Payment Terms: | L/C, T/T, Western Union |
| Supply Ability: | 100 Set/Sets per Month waste tyre pyrolysis machine |
| Tire Machine Type: | Waste Tire Pyrolysis Plant | Raw Material: | Waste Tires Waste Rubber Waste Plastics |
|---|---|---|---|
| Application: | Scrap Tyre Recycling To Oil Machine | Waste Tyre Pyrolysis Plant: | 8 Tons Per Day |
| Fuel: | Wood Coal Oil Natural Gas | Material Of Reactor: | Q245R |
| Oil Yield: | 45% | Reactor Thickness: | 14mm |
| After Warranty Service: | Video Technical Support | Final Product: | Teel Wires, Fuel Oil, Carbon Black And Sync Gas |
8ton High Efficient CE ISO Approved Waste Tyre Recycling To Fuel Oil Pyrolysis Plant
Waste tyre Pyrolysis Plant is applied for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every
country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.
Raw Materials and Final Products and Its Usage.
Raw materials: Waste tyres, waste rubber and waste plastics, etc.
Final products: Steel wires, fuel oil, carbon black and sync gas...
The usage of the final products:
Steel wires: 12%-15% from tyres, to be sold or reprocessed
Fuel oil: Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.
Carbon black: Crude carbon black can be used for construction bricks, or widely used as industrial carbon black N774, N660, N330 or color carbon after deep-process.
Main Parts of Pyrolysis Plant
Reactor
Burning Room
Gas Separator
Condensers
Oil Tank
Cooling Tower
Sync Gas Recycling System
Waste Gas Burner
Smoke Scrubbers
Carbon Black Discharging System
Technological Process
1.Tyre transported to reactor to pyrolyze.
2.Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
3.Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
4. Steel wire pulled out by winch, compressed into pieces, and do steel scrap process.
5. Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Factory required
| Working Power | 15-30KW ( Varies by Design and Capacity) | ||
| Area Cover | 300 square meters (L*W*H= 30M*10M*7M) | ||
| Labor need | 2-4 persons( Varies by Configurations) | ||
| Processing Time |
Loading 2 hours, Processing 8-9 hours, Discharge carbon and steel 1.5 hour (Take 12 tons/day as sample) |
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| Applicable Material |
Waste tyre, Waste Rubber, Waste Plastic, all kinds of oil sludge, waste aluminiu, foil, electric cable, Waste Leather Offcut, Waste Acrylic(PMMA), etc... |
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| Heating fuel | Pyrolysis Oil, Natural Gas, Electric , Coal, Firewood . | ||
Characteristics of waste tyre pyrolysis plant
1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.
2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.
3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.
4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.
5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.
6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.
7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.
8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.
Safety system:
1. Auto welding to improve working efficient, ensure machine quality, avoid accident.
2. Special design to avoid the jam with X-ray test, ensure safety running.
3. Vacuum system ensures the whole line working well.
Environmental protection:
1. Dust and sulfur removal system remove smoke and sulfur.
2. The exhaust gas (include methane to butane) will be directly recycled to furnace for fuel, no gas pollution.
High oil yield:
1. Three cooling processes ensure the oil gas liquefied sufficiently.
2. Catalyst chamber ensure the raw material pyrolysis totally.
